Client: Carve Electronics

Pulse: Caliper Quest: Touchless Edition!

No. of participants: 52

Region: United States

Research Objective: 

Is there a need in the manufacturing industry for a touchless Digital Caliper? One that obtains precision measurements without contacting the object being measured, preventing accuracy errors when soft materials are susceptible to deformations.

Key findings on the need for a touchless Digital Caliper in the manufacturing industry.

Introduction:

The objective of this research was to determine the need for a touchless digital caliper in the manufacturing industry, particularly when measuring soft materials susceptible to deformations. The survey results provide insights into current practices and challenges faced by industry professionals.

Survey Responses Analysis:

1) Reliance on Averaging Measurements:

A significant portion (46.15%) of respondents indicated that they address inaccuracies by taking numerous measurements and averaging the data. This method suggests a need for more precise measurement tools that can reduce the time and effort required to obtain reliable data.

2) Use of Expensive Gauges:

40.38% of participants reported using expensive gauges that automate measurements. This implies that although automated solutions exist, their cost may be prohibitive for some users, indicating a market opportunity for a more affordable touchless solution.

3) Consensus through Multiple Measurements:

A smaller group (13.46%) relies on obtaining measurements from multiple people to reach a consensus.

This underscores the limitations of current tools in providing reliable single-user measurements for soft materials.

Conclusion

Overall, the survey results highlight the common challenges faced in accurately measuring soft materials within the manufacturing industry. There is clear evidence of a demand for improved measurement solutions. A touchless digital caliper could address these needs by providing precise, consistent measurements without the drawbacks of physical contact, potentially reducing the need for costly equipment or labor-intensive averaging methods.